200 kW zonne-energie- en energieopslagproject voor een rijstmolen in Abuja, Nigeria
Project Background — this solar system for rice mill project replaced diesel for the bulk of the milling load.
A rice milling factory located in a remote area of Abuja, Nigeria, had long been affected by unstable public grid power. Due to frequent power outages, the factory could operate for less than two hours per day, severely limiting overall production capacity. At the same time, local electricity prices increased by more than 30% within the year, causing energy costs to rise continuously and making traditional grid power and diesel generator solutions unsustainable in the long term.
Uitdagingen voor klanten
-- Onstabiele elektriciteitsvoorziening met frequente stroomuitval
-- Door de voortdurend stijgende elektriciteitsprijzen zijn de bedrijfskosten onvoorspelbaar.
--Hoog brandstofverbruik en hoge onderhoudskosten van dieselgeneratoren
-- Productieapparatuur die een zeer stabiele stroomvoorziening vereist
-- LONGi hoogrendements fotovoltaïsche modules verbeteren de algehele prestaties van de energieopwekking
-- Fuji IGBT-omvormersysteem voor een stabiele spanning en vermogensafgifte
-- Slim lithiumbatterij-energieopslagsysteem met geavanceerd BMS, geschikt voor langdurig gebruik onder hoge belasting
- -Industriële constructie in combinatie met automatische ATS-schakeling voor een ononderbroken stroomvoorziening van 24 uur
Projectresultaten
1. Stabiele stroomvoorziening 24 uur per dag, waardoor continue productie gegarandeerd is.
2. Dieselgeneratoren volledig vervangen, waardoor de bedrijfskosten aanzienlijk zijn verlaagd.
3. Geschatte terugverdientijd van de investering: ongeveer 2 jaar.
4. Levensduur van het systeem van meer dan 25 jaar.
Heeft u een project voor de opwekking van zonne-energie dat binnenkort van start gaat? Neem dan contact met ons op voor meer informatie en ondersteuning!
Why This Project Matters
A solar system for rice mill operation combines two demanding loads: heavy motor-driven milling equipment with large start surges, and continuous lighting, drying and storage. Both have to be designed for, and they pull the specification in different directions.
That combination is what makes a solar system for rice mill project worth studying: the load is unforgiving, the cost of failure is high, and the economics have to work on measured results rather than on a vendor's estimate.
Sizing and Engineering Decisions
Elke solar system for rice mill project starts with 7 to 14 days of logged consumption. Base load is separated from peak load, generation is sized on daytime consumption, and storage is sized on the overnight block. Motor-driven equipment adds a surge requirement that catches out quotations based on average draw alone.
Where a site must never lose supply, we size for autonomy rather than for bill savings — a different calculation that usually means a larger bank and a bidirectional inverter with automatic transfer.
Supplying This Kind of Project
Mars Solar builds and exports solar system for rice mill packages factory-direct: PV modules, mounting, hybrid or bidirectional inverters, LiFePO4 storage, protection, cabling and remote monitoring, all tested together before shipment and certified to CE, RoHS, TUV and ISO.
Budgeting a solar system for rice mill duty starts with the load log, not the roof area. Milling motors draw three to six times their running current on start-up, so the inverter is sized for the surge and the battery is sized for the overlap when two motors start together. Once that is fixed, the rest of the solar system for rice mill layout follows: array on the warehouse roof or a ground-mount beside it, storage close to the mill floor to keep DC runs short, and a generator that stays connected but stops carrying the base load. In Abuja the payback came less from the tariff than from the diesel that stopped being bought at all.
Veelgestelde vragen
What size solar system does a rice mill need?
It depends on milling capacity, running hours and motor ratings. A 200 kW PV array with battery storage suits a mill running day and night through harvest; smaller mills often need 50 to 100 kW.
Why does a rice mill need battery storage and not just PV?
Milling often runs into the evening and the motors draw high starting current. Storage covers the shoulder hours and the surge, and it keeps the mill running through grid outages during harvest.
How much can a rice mill save?
On our 200 kW rice mill project the verified saving is about USD 8,100 a month at a 0.35 USD per kWh tariff, with payback in 14 months.
Which motor loads matter most when sizing?
Huller, polisher and elevator motor ratings and their starting method. Simultaneous restart after an outage is the most common cause of inverter tripping, so we stagger restart by 30 to 90 seconds.
Is the system expandable if milling capacity grows?
Yes. Additional strings can be added on the DC side and a larger LFP cabinet on the AC side without replacing the original inverters.
What documentation comes with the system?
Single-line diagram, panel and inverter certificates, battery test reports, commissioning report and the net metering or utility application file.